About the project

  • Date: 2025
  • Client: Tapioca Starch Plant
  • Category:
  • Address: Nakhon Ratchasima, Thailand
The Online Monitoring System gives management and engineering staff live visibility of plant performance from any device on the network, without needing to stand in front of a control room screen. Production figures, machine status, alarms and key process values are published to a secure web interface that works on desktop, tablet and mobile. Our scope covered data collection from the existing PLC and SCADA systems, database and historian setup, dashboard and trend design, user access control, network and security configuration, and integration of daily production reports that are generated automatically and sent to the responsible engineers.

Benefits of Project

  • Plant status visible anywhere on the network, at any time
  • Faster response to abnormal conditions outside the control room
  • Reliable production and downtime records for management review
  • No duplicate data entry, because figures come from the control system
  • A foundation for later energy and efficiency analysis

Technologies We Used

  • Data acquisition from existing PLC and SCADA systems
  • Historian and time series database
  • Responsive web dashboard for desktop and mobile
  • Live trending and production totalisation
  • Alarm notification and event logging
  • User account and access level management
  • Automatic shift and daily reporting

The Plant in Your Hand

Production figures, machine status, alarms and key process values are published to a secure web interface that works on a phone as well as a control room screen. A supervisor walking the line, or a manager away from site, sees the same live numbers the operator sees, without asking anyone to read them out.

Reports That Write Themselves

Shift and daily reports are generated from the same data the control system records, so the production figure on the report is the figure the plant actually made. Nobody retypes numbers into a spreadsheet, and the historical record is available whenever a question comes up weeks later.

Configuration Diagram Controller