About the project

  • Date: August 20, 2018
  • Client: Envato Group, US
  • Category:
  • Address: 2946 Angus Road, NY
The Control Panel Process Plant Project was designed and implemented to provide a robust, reliable, and fully integrated electrical and automation control system for an industrial process plant. The main objective of this project was to design and build high-quality process control panels that ensure stable plant operation, operational safety, and long-term maintainability. Our scope of work covered the complete lifecycle of the control panel system, starting from electrical design and engineering, component selection, panel fabrication, internal wiring, and factory testing, through to on-site installation, commissioning, and system integration. All control panels were engineered to comply with industrial standards, ensuring reliability under continuous operation and harsh industrial environments. The panels serve as the central hub for power distribution, motor control, PLC systems, instrumentation signals, and communication networks. Special attention was given to layout optimization, clear cable management, labeling, and separation of power and control circuits to improve safety, troubleshooting efficiency, and future expandability. The system was designed to seamlessly integrate with PLC and SCADA platforms, enabling centralized monitoring, control, alarm handling, and data logging across the entire process plant. This approach provides operators and maintenance teams with full visibility of plant status and allows rapid response to abnormal conditions. This project demonstrates our capability to deliver industrial-grade control panel solutions that support efficient production, reduce downtime, and form a solid foundation for advanced automation and Smart SCADA systems.

Benefits of Project

  • Reliable and stable electrical control for process plant operation

  • Improved operational safety and equipment protection

  • Clean, organized panel layout for easy maintenance and troubleshooting

  • Seamless integration with PLC and SCADA systems

  • Reduced downtime through clear diagnostics and alarm handling

  • Scalable design to support future plant expansion

Technologies What We Used

  • Industrial Control Panels (MCC / Control Panels)

  • PLC-Based Control Systems

  • Motor Control (Direct-On-Line, Soft Starter, VFD)

  • Power Distribution and Protection Devices

  • Instrumentation Signal Interfaces

  • Industrial Communication Networks

  • SCADA System Integration

Tablet-Based Smart Start-Up Control

This system demonstrates a tablet-based start-up process integrated with the plant’s PLC and SCADA architecture. Operators can initiate, monitor, and control the production process directly from an iPad, providing fast, intuitive, and flexible operation at the production floor.

The interface is designed for real-world industrial use, allowing operators to start sequences, verify interlocks, and confirm process readiness before full operation. Real-time feedback from sensors and machines is displayed instantly, ensuring safe start-up conditions and reducing the risk of human error.

By combining mobile control with Smart SCADA technology, this solution improves operational efficiency, shortens response time, and enhances overall plant visibility—supporting modern, digitalized production environments.