Control Unit Hydro Cyclone

Project Information This project focused on the design and implementation of a dedicated control unit for a Hydro Cyclone system, used as a critical separation process within an industrial production line. The scope of work included a complete redesign of the control logic and operator interface, ensuring precise control of flow rate, pressure, and process stability required for efficient hydro cyclone operation. A PLC-based automation system was developed to manage all operational sequences, interlocks, and safety conditions. The system continuously monitors key process variables such as inlet pressure, differential pressure, flow stability, and operational status to ensure consistent separation performance. A Siemens HMI (SIMATIC Touch Panel) was integrated as the primary operator interface, providing real-time visualization of the Hydro Cyclone process. Operators can easily monitor system status, adjust operational parameters, switch between manual and automatic modes, and respond quickly to alarms or abnormal conditions. The system architecture was designed to support future SCADA integration, allowing plant-wide monitoring, data logging, and performance analysis as part of a Smart Manufacturing environment.